Compressor and Valve Datasheet

 

CUST. NAME:    DATE:

ADDRESS:    

PREPARED BY:   

ATTN: CUST. REF. #:

PHONE: FAX:

COMPRESSOR CYL. MFGR.:    LUBE   NON-LUBE

MODEL:               MOTOR DRIVEN   ENGINE

COMPRESSOR LOCATION:    ELEVATION: (ft. | m)

COMPRESSOR PLANT REF.:

BHP (RATED/ACTUAL): /

RPM

 

CAPACITY:

 

STAGE 1

STAGE 2

STAGE 3

CYLINDER BORE DIA. ( in. | mm.)

STROKE  ( in.  | mm.)

 

ROD DIA. ( in. |   mm.)

NUMBER OF CYL. PER STAGE

SINGLE OR DOUBLE ACTING (If Single, indicate HE or CE)

 

INLET PRESSURE (Ps) [Gage]  ( psi | bar |kg/cm2)

DISCH. PRESSURE (Pd) [Gage](psi | bar |kg/cm2)

MAXIMUM DP ( psi | bar | kg/cm2)

INLET TEMPERATURE (Ts) ( °F | °C)

DISCHARGE TEMPERATURE (Td) (°F | °C)

NO. OF SUCTION VALVES PER CYLINDER END

NO. OF DISCHARGE VALVES PER CYLINDER END

TOTAL NO. OF VALVES PER CYLINDER

SUCTION VALVE UNLOADERS - (F)INGER | (P)LUG

FIXED CLEARANCE VOLUME - %

 

DESCRIBE PROBLEMS AND OPERATING LIFE

FREQUENCY OF PROBLEM

BROKEN PLATES  SPRINSEATS DIRT          CRUD        CAPACITY            SALT STRESSCRACKING OTHER

(DAYS,WEEKS,MONTHS, etc.)

 

REGULAR VALVE MAINTENANCE INTERVAL:

     

VALVES RECONDITIONED:  IN-HOUSE  OUTSIDE SERVICE  NOT RECONDITIONED (REPLACE WITH NEW)

 

            

GAS ANALYSIS

(COMPOSITION EXPRESSED IN MASS % UNLESS OTHERWISE NOTED)

 ANALYSIS ATTACHED

GAS

MW

%

GAS

MW

%

AIR

 

28.966

I-BUTANE

C4H10

58.120

OXYGEN

O2

32.000

n-BUTANE

C4H10

58.120

NITROGEN

N2

28.016

I-PENTANE

C5H12

72.146

WATER VAPOR1

H2O

18.016

n-PENTANE

C5H12

72.146

CARBON MONOXIDE

CO

28.010

HEXANE PLUS

 

 

CARBON DIOXIDE

CO2

44.010

AMMONIA

NH3

17.031

HYDROGEN SULFIDE

H2S

34.076

HYDROGEN CHLORIDE

HCl

36.461

HYDROGEN

H2

2.016

CHLORINE

Cl

70.914

METHANE

CH4

16.042

CHLORIDES - TRACES1

 

ETHYLENE

C2H4

28.052

 

 

ETHANE

C2H6

30.068

 

 

PROPYLENE

C3H6

42.078

 

PROPANE

C3H8

44.094

 

CALCULATED MOL. WT.

      

Cp/Cv (K) @ 150şF OR şF|şC

           

CORROSIVES                          Yes / No

LIQUIDS                                    Yes / No

STICKY BUILD-UP                  Yes / No

SOLID DEBRIS                        Yes / No
BR Compressores Service - Compressor And Valve Datasheet

1 - Center Stud Data         2 - Cage Hole Data

SUCTION

DIMENSIONS IN  INCHES /  MM

DISCHARGE

DIMENSIONS IN  INCHES /  MM

 

STAGE

1

2

3

STAGE

1

2

3

A

 

 

 

A

 

 

B

 

 

 

B

 

 

C

 

 

 

C

 

 

D

 

 

 

D

  

 

 

E

 

 

 

E

 

 

F

 

 

 

F

 

 

G

 

 

 

G

  

 

 

H

 

 

 

H

  

 

 

J

 

 

 

J

 

 

X1

 

 

 

X1

 

 

Size & Thd.1

 

 

 

Size & Thd.1

 

 

Qty2

 

 

 

Qty2

 

 

Bolt Circle2

 

 

 

Bolt Circle2

 

 

Size2

 

 

 

Size2

 

 

Thread2

 

 

 

Thread2

 

 

Depth2

 

 

 

Depth2

 

 

Lift

 

 

 

Lift

 

 

OEM #

 

   

 

OEM #

 

 

UNLOADER

DIMENSIONS IN  INCHES /  MM

INGERSOLL-RAND TYPE

 

   

NOTE: “C” AND “D” DIMENSIONS ARE MEASURED TO RIDGE TOPS

       

          

STAGE

1

2

3

A

    

   

 

B

 

 

 

C

 

 

 

D

 

 

 

E

 

 

 

F

 

 

 

G

 

 

 

H

 

 

 

J

 

 

 

K

 

 

 

L

 

 

 

M

 

 

 

N

 

 

 

P

 

 

 

Q

 

 

 

ACTUATOR  (IF DATA IS AVAILABLE)

PNEUMATIC

MANUAL

PISTON DIAMETER ( in. | mm.)

            

AVAILABLE AIR PRESS. [Gage]

( psi | bar | kg/cm2)

   

      

STANDARD TYPE

     

NOTE: ALL DIMENSIONS ARE WITH CAGE ATTACHED,

RETURN SPRING IN PLACE, AND FINGER ASSEMBLY

IN THE “FULL-UP” POSITION

(VALVE PLATES CLOSED)